Hi guys, we would like to thank you for all your feedback.
We completely understand and appreciate your questions and are more than happy to answer them. Our main objective is to make a product that appeals to all. We will continue to add videos and pictures on our projects to keep you updated.
Before we start we would like to address an important point. Forums are a great place for people to share ideas and help each other. This is the main reason they exist and why administrators start, pay and maintain them. Unfortunately they are not always used in the manner in which they were intended.
We started the production and sales of parts for electric vehicles many years ago and since then we have seen an exponential increase of interest in the electric vehicles in general and electric skateboard market. We believe this is the present of the mobility due to the clear power. After we started our business we saw many others starting up. We call them colleagues rather than competitors and the more companies producing parts only helps with the advancement of technology.
Sometimes people forget that behind a company like ours are people that work hard and make their own hobby and passion into a profession. It involves long working hours and the sacrifice of family and free time. All our clients are important to us and responding to all queries is not an easy task. When not polite comments on forums are made, it is upsetting. We try our best to help and gave support and prefer to respond our clients who need advice and support by email to avoid the start of debate that just go out the forum rules.
We as a small business trying our best to provide our clients with the highest quality and latest products would urge people to use forums as a place to help one another and give support and feedback to help product and projects to develop.
Right, back to our new product.
We have had a few questions about different parts. Hardware specifications, wheels, motors, controller, remote control etc.
We have been working on this project for a while now and all the parts have been developed based on feedback and testing. It’s important to keep in mind that every person has a different ride style so the experience can be different from one rider to another. Product have to be tested. Is hard to leave a comment without having tested or even seen the product.
• Let start with the wheels.
The choice of an 83mm wheel is for stability at high speed. This is a board capable of 55Kmph so stability at high speed is very important. Some people prefer a smoother ride and we did get that feedback, so we will supply the option of 90mm wheels as well as the standard 83mm with the product
WHEELS
• TRUCKS
The precision trucks we use has all been designed by our engineer. To assist him we have been working with professional riders and we have used a variety of CNC trucks available on the market to help us compare. The result is a 184mm hanger TRUCK with TITANIUM axle, kingpin, nut and flat washer. 45 degree base plate. Very stable and precise in riding.
• Motors
The motors are a custom product we have develop with one of our main suppliers after testing many different motors on the market. Most of the electric motors are designed to run between 60% and 100% of the rated load. The best efficiency is normally achieved when the motor runs in between these values. This efficient range can vary of course from motor design, size and other factors. Also all the motors are designed to run for a short term over the rated power, but this can effect the motor longevity. There is a lot of choice around HUB motors for electric skateboard, and some of them are performing quite well. The real issue we find is about power output and heat. A small motor needs to be overloaded to be able to output a power required to move an electric longboard. Overload results in a hot motor and loss of its efficiency. Using an oversized motor results in more power, torque and less heat because the system does not need to work at it’s maximum potential for the required power. The result is a system running much better with no heat problems during long periods of use. There is also some power loss to consider such as mechanical loss, copper losses from the winding resistance and iron losses due to the magnetic field to the stator. There are many other factors to consider in the construction of a motor, we could talk for hours about it but this is just about giving some basic information and background to better understand.
Most of the motors available today have a decent amount of power, but after some time in use they start to run too hot and they lose efficiency. The goal is to find a good balance between the compact size required in an electric skateboard and enough power. We used a long stator motor and considered the occasionally high demand during hard acceleration and hill climbing. In addition, we included in to the motor design a FAN to help cool it down. Load, power and current measurements have all been considered during the testing. Our battery is a 9000mah capacity so the range is over 40Km and we have made sure that the system runs cool for the whole battery cycle.
• GRIP TAPE
The grip tape design is a design test rather than the final design we will use. During all the test our riders also were initially dubious about the design but in fact have found that the current design doesn’t effect the actual grip. We do however want to listen to the feedback we have received and we are more than happy to alter this and as suggested we will use grip tape on the full deck. This will also be coarse grade rather than fine.
• Battery
We chose the SONY VTC6 after a long period of testing. Compared with other high end batteries these run at a slightly higher voltage and lower temperature by delivering a higher current. We are been very happy with the great results we achieved by using an 11S3P configuration and matching BMS? Most of the battery packs used on electric skateboards are 10S2p or 4P. Using 11S means having a higher voltage. The advantage is to have a lower current draw, so the motor can run cooler, and at a higher speed. 3P with a 3000mah cell means a 9000mAh battery pack. 9000mAh gives an impressive range of 48 Km with top performances, and still keeps the weight and size relatively low compared with 4P battery.
• Speed controller.
We have tested a custom ESC made to work with our motors and a dual ESC compatible with the VESC™ open source project. Both options gave us very good results. Great power output with smooth operation on the whole throttle range. The only real issue we have faced has been the heat. We tested the longboard on hot and cold days to check how the actual external temperature effects the motors-esc combo. The tests have also been executed with a fully charged battery to check the efficiency during the full range of the battery life. In both cases, probably due to the motor power and capabilities of the battery – BMS system the esc was heating up by the end of the test. In a few cases we did experience power drop due to the ESC protections. These few cases occurred by using the full power of the system with no with no limitation by the riding mode. We resolved the issue by re designing some of the hardware and using a large heat sink. Most of the HUB motors ESC available today are only giving a limited output current of 30A total, so this mean 15A each motor. Our ESC is capable of 90A total. We will mostly be using the custom ESC. ESC based VESC™ are great and we think they are perfect for the DIY market.
• Remote control
The new remote control is not a simple variable POT for adjust the speed and brake response, but a proper device for communicate with the board. We update our Alien remote and manage to keep the size very closed to the current remote. All the nice features like soft touch material, rubber handle grip, stable connection and others are been kept. The main addition is the display. Display that we think is better to have on the top for easy an access and reading instead of been on the side or on the handle. The LED display shows information like battery life for remote and board, motor and esc temperature, distance, and others. Also the user can adjust the brake-acceleration response and choose between 3 riding mode, each of them can also be programmed to best suit the ride style. Trigger can also be reversed. There is a button in the finger guard to turn on and off the board light and a buzzer to advice when both board and remote battery are low.
We will add more videos and pictures soon. As per forum rules we can only add 1 or 2 per post due to be new user.