Finally i can show you my attempt at making my first board. I was going for a board that looked like the boosted board, but had more range.
I choose to make a battery pack out of 50 LG HE4 18650 batteries. I choose to make them into a 10S5P pack ending up to 36V 12.5Ah battery. And after fitting it and then realising that it might have been to big. I tried the board and got around 30-40Km range pr charge, then i thought the extra weight was justified.
The pack is made managed by a BMS from Suupower systems. Which allows me to draw 60A through the bms, so i can get the Over-voltage, Under-voltage, short protection and so on features. the VESC is set to Max draw 50A.
Overall the board should deliver between 1600W - 2100W of power based on the voltage 32V-42V
The battery and VESC holders are made with my Tevo Tarantula 3d printer, and then coated with Fiberglass. I don’t have access to a vacuum bag so that is why the edges looks a bit rough.
Here you can see my first attempt at printing the cases. it ended with my scrapping the first print and starting over, because of the quality of the print and because it could not fit the batteries.
Great to hear guys. Since this is my first board, every kind of feedback and tips are welcome, i am always looking for ways to improve the board. So throw all you got.