I found some motivation and dedicated my entire day to designing an enclosure that is printable on most printers. Here are some screen caps as a proof of concept. Screencaps
If this is fully designed and tested i will upload the files. (if anyone is interested in them now, DM me. i will send some STEP files)
For the mounting of the 2 shell parts i will just use glue or epoxy. For the baseplate i will mount an aluminium plate to the bottom. This prevents the plastic getting damaged by the little rocks that smash against it while riding. I’m not sure how i will mount the aluminium, but i will come up with something.
The baseplate is removable from the shell using M5 Thumbscrews on 6 location along the structure. inside the shell are hexagon holes big enough to press fit a m5 Lock Nut in. this will ensure that the thumbscrews won’t come lose while riding. i left the front flat so if anyone wants to add a screen he or she is able to do so.
rough dimensions : Height 55mm , length 370, width 170. Everything is at least 5mm thick to ensure stiffness,
let me know what you think or how this may be improved!