I have a moderately powered dual VESC board at 40 volts, I’ve been trying to get a soft switch that works for it, but all the Flipsky soft switches are junk and fail after a few uses and stay on.
Has anyone come up with an actual fix for this yet? last time I looked several months ago it seemed like folks were trying different main power FET’s etc to fix it but it wasn’t clear if that even worked.
The rainy season is ending and I really want to get my board fixed so I can enjoy it, any help appreciated
Antisparks without precharge die a little bit every time you use them. It’s just a matter of when they will fail and how. I’ve had them just fail by getting stuck on permanently, and also a bit more spectacularly:
The way to fix it is to redesign the switch itself, as reviewed here
But for now, the best way as @psychotiller said is just to use a loopkey.
The problem with builtin switches is that the large filter capacitors have a leakage current which is now “always on” so it could drain your battery while turned off if you left it unused for a while. It’s better to put the big filter capacitors after the switch – which means separate the switch and ESC – which means for now, loopkey is still the best option if “reliability” and “safety” are two of the factors you’re optimizing for.