Will any hub motor last?

IMO, 10,000 KM is good enough for a motor also for my purposes. But as I said, it only took 1/5th of that to start noticing the issues this thread is all about. I know I won’t get to 10,000 KM with these motors due to the fact they are slide fit and not press fit. The fit when they where new was very tight, so tight that it was hard to get the bearings on. When I take the motors apart now, they have a hair size of play. Not an insane amount, but enough that I bet 1 more year of use like this is all they will last. That’s less than 5000 km of use.

Design of the motor will obviously have an effect on the rate of decay. But without pressed fit bearings, you can’t escape this decaying… It will happen. Really, vibrations will do this, no matter the design of the motor.

@onloop I will tip my hat to your work, You seem to have spent more time researching hub motors than I give you credit for. The thing is, it goes back to what hummie said, about whether this is a marketing platform or an informational forum. In all manners of R & D besides these motors, you make sure the world sees all of the work you’ve put into R & D. 2 years back when I got my first pairs of carvons, you said you didn’t understand how a 149kv hub motor could even work with the vesc, and the impression your remarks about my use of them seemed to imply you didn’t see a future in hub motors (especially because you followed up by saying something about satellite config motors being better). I knew of your work with Jacob in his motor quest, but I guess I assumed you stopped that after his work fell apart, since you seemed determined to stick with the satellite config biased on the comments you had made and what you were promoting publicly. I never saw you saw one good thing about hub motors up until recently, and you always said satellite was better. I’m sorry if I offended you by accusing you of not having much experience with hubs.

However, these last iteration of your hub motors seem to be the first real modify you’ve done to the motors, since the videos you posted in the past while you where waiting for your prototypes where Jacobs old motors. With the mods you made from the old design to this new design, it has only been a few months of testing, which I think is still too short of a test a modified design. Changing one little thing in a motor can drastically change the way the motors wear and tear. And it seems like you changed quite a bit from the old motors. I just don’t see how you can test for such a short of a time and feel confident that nothing will go wrong in the long term, even if this was your 10th iteration. The fact that most of this board was sold with CAD drawings and shipped 6 months later speaks that there will be limited real world testing. You do you, but like I’ve said before, I want you to be successful. I’m looking at a different customer base. In order to ride the boards I’m making, you will need experience riding a weaker board, but still very powerful board, such as the raptor 2. I’m not trying to brag, this is why I hate text like this. You can’t tell my actual emotions behind what I’m saying. Your success is paramount to any success I could have. It builds the industry, and builds a potential customer base for me, when people want even more. So everything I’ve said, is not from a point of jealously like you think it is. I’m thinking the bigger picture here. It’s not about bashing your product. It’s about offering my opinions of areas of improvement, based on all of the experience I’ve had testing many different hub motors over the past 2 years and different battery technologies, so it can help grow the industry. We both want the same outcome for the community, so why do we have to fight about it? I don’t want to fight. But I can’t even mention a potential flaw with out being accused of having an alternative motive.

1 Like

I go over cracks, rough streets, cobblestones, expansion joints, off curbs, and over rocks on a regular basis with my Carvon hubs. So far, no issues. Been riding for 6 months now on my Carvon V2.5 and it’s still rock solid.

I do realize that it will fail at some point. Practically all my skate gear that I haven’t replaced because I simply wanted an upgrade has failed or been replaced because it was getting too that point. I don’t know how many sets of bearings I’ve purchased, but I do know that I generally keep 3 or 4 extra new sets on hand. Bushings have gone bad, decks have cracked, Trucks have bent, hardware has broken, wheels have coned…

Every hub will fail at some point, but I seriously doubt my Carvon will only last a year or so. It may not last 5, but I wouldn’t expect any board to go that long without needing repairs.

Also, 10,000km would be a pretty damn good run for any hub motor or any esk8 for that matter. Most will never go nearly that far before they replace their board simply because they want something new. For someone with a 10k commute, that’s 2 years if you did that every work day. Out of all the esk8ers on the planet, that’s only a handful of people. Even 5,000km would be a good run.

2 Likes

http://www.magnetal.se/ProductsPMB.html I have never built a hub motor. But with the discussion being about bearings thought this web site might help. Remember we all have a love for esk8 life. Can’t we all just get along

1 Like

Neat. I wonder how efficient it Is. It’s relying on eddy currents to keep the shaft centered and also the design is trying to reduce eddy currents it says, as the eddy currents I think would be the only drag.

http://www.magnomatics.com/pages/media/pdd-gear-video.htm Check this video out as well

2 Likes

This last video looks like the best thing in a hubmotor since forever. And simple. The only obstacle in making it into a hub motor would be the same old extreme loading. Unlike the first link u put up, which would replace a bearing, this thing needs a couple bearings between the different rings. they could be super thin though, as the design needs them to be, and the radial an axial load from riding on the road could be transmitted through just the outer bearing That sits on the shaft and housed in the case structure. Maybe. It’s the best thing I’ve seen. And the windings on the outside allows it to cool better (well maybe not in a hub motor so much). So simple in a way yet so foreign. damn making me want to change everything . I bet it pops on the market in a hub motor. It’s not proprietary tech I don’t think. Anyone could build and sell it.

I know. Lots of way to get to the same end

Wear your helmet and chose ur axle wisely. 12mm or 8mm long noodle. Forget the shaft and housing.

Did that and moved on.

I’ve had three differen pairs of hub motors now. Bent axles on Carvon’s, slipped urathane and spun the stator on the press fit axle sleeve on Jacobs and have a problems with the urathane retaining ring loosening on Dexters hubs. All the hubs I’ve tried have developed freeplay(slop) pretty quickly. I’ll admit that I ride hard and fast I’m basically a Samoan Gorilla so these hubs might not have had problems for lighter riders at 20mph. I’d love to see press fit bearings and larger axles on future iterations of hub motors but will take what ever you guys have to offer in the meantime :smile:

6 Likes

Jacob’s motors were a scam and the one person I know with carvon the axle bent and he hasn’t gotten a replacement but these raptor 2 axles take the cake for most deadly design. In testing I’ve broken an axle not nearly that long in two weeks and I’m 150lbs.

How can anyone with any sense see that huge unsupported span with a bit of aluminum at the end as anything else! Redixulois.

1 Like

Why? I ride them and have had no problems until now.

What he sold to me an others was unridable after many confirmations it would be. This is before even the rubber problems. either totally incompetent and never tested anything or deception

You are the leading expert in motor design and engineering? Are you not? The answer should be obvious to you.

The stainless steel axle is not being subjected to shearing loads or rotational forces. The internal shaft of the motor is seated on a fixed 12mm wide square boss that is bearing all of the shearing and rotational loads. The stainless steel axle is primarily exposed to tensile loads.

An 8mm 304 stainless steel axle can bear around 145000 pounds per square inch of force before elongation.

2 Likes

DIY! Cause if you build it you can repair it! And if you skate it, it won’t last forever. That was already an issue with non motorised skates :stuck_out_tongue:

3 Likes

That aluminum square your saying is going to take all the load, it’s a slide fit into another aluminum part. From what I can tell you have to tighten re two parts together using the outer nut. That also requires compressing the bearings. You can’t tighten it more than a certain amount. Yea I’m feeling like an expert on hub motors these days seeing what I’ve seen come out and how they’ve lasted compared to what I had made.

Nordle I think a skate truck could last forever. The wheel could too if it had replacement rubber.

It can last very long. But nothing is forever!

1 Like

Ok sure Nordle. Maybe I should say last a lifetime

Looking at this maybe we can disect where the weakest links will be when loaded

The small bearing sits on the steel shaft and It will transfer THE MAJORITY of the load on the wheel to the steel axle it sits on which is maybe a 4 inch span. The support for the axle is not enough with maybe an inch of its end sscrewed and pinned into an aluminum housing. there will be huge leverage there The other bigger bearing will transfer load to the aluminum blue shaft and from there the load is transferred again to the aluminum black square at the end of the hanger. I see doom written all over these aluminum slide fittings from axial loading and the torque of the motor. But first before it has time to deteriorate it’ll just snap. Tell me where I’m wrong and missing the boat

someone please.

1 Like

Hope everyone is considering the added leverage a hub motor places on the system. It’s a whole new realm when compared to traditional non-motor core wheels.

Not an engineer, just someone who knows ride-quality logic and has been riding and selling longboards and skateboards for a very long time. Including threaded axle precision trucks like: Aera, Rogue, Ronin, Surf Rodz etc…

Think about how much compliance is at the outer lip of any wider traction shaped wheel without a motor in it. Even race wheels with supportive cores have a ton of compliance when compared to a hub motor. It’s why wheels cone - the outer lips flex, while the more supported inner lips and center of the wheel flex less.

Wide hub motors with a steel-can core, and just a few millimeters of thane depth at the very outer lip???

Next level leverage in a scary way…

I do agree it looks to thin. I can bend 8mm hardened stainless steel axle by hand and probably permanently if i tried. There is no way onloop is going to change his design so close to release though he has something that should last for majority of people and probably most important for him it will likely make it past warranty period. We will see soon enough. For now hummie I would suggest just do you and design your next hub motor.