Power button issue suspected BMS problem? FACE-PLANTING ISSUE

I was riding home on the BrumBeast when suddenly the board cut out throwing me on my face in the middle of the road.

The issue breaks down like this;

I rebuilt everything again to check for problems and after recalibrating the motors unloaded i tested it again. As soon as i accelerated on the board with me on, it cut out and then wont power back on.

To get the power button to work again have to plug in the charge cable and then the power button works again without issues till i try and ride the board.

This has got to be a bms issue shorting and staying off till charging the board resets it?

the BMS is a Bestech HCX-D596 12S 80A BMS, 12s4p samsung 30q battery

the Focbox Unity showing no faults in console.

the motors appear to work fine unloaded no cutting out!!!

Man what a run of luck on this thing now

image

If anyone can assist in what i can do to troubleshoot more or tests to narrow down the issue i would appreciate the help.

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You could bypass the bms and use a loop key as your switch to see if the bms is the issue?

Dumb question: What’s your battery max current set at?

if you mean on the focbox app 60amp

Does that look like it has shorted on the BMS? How would i wire this to be discharge direct? Im looking at the wiring diagram but not clear

20190818_125921 20190818_125913 20190818_130452

@ju5t Is that 60 battery amps per side, or 60 amps total?

Screenshot_20190818-141913

As an update I have rewired the BMS to charge only and direct discharge that got everything working.

However the Battery doesnt charge through the BMS and clearly a faulty BMS is the problem here. Just need to test the cells ensure theres no possibility its a dead cell or problem pack and then replace the BMS.

Not looking forward to the fiddly soldering work connecting a BMS to the cell packs

Welcome to DIY folks

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These bestech BMS’ have had crazy high failure rates as of late, anyone know whats up?

At the end, it wasn’t bms fault. Last two balance wires on separate connector were swithed and bms killed last group