I recently made my own vacuum formed enclosures and I wanted to see if anyone else was interested in having me make an enclosure for them.
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The current options I have are listed below, but I can make new molds so please let me know what molds you would like to see next! All I need is a deck to sacrifice so I can make it into a mold, however I can make a mold for a flat deck just by using plywood.
Concave Double Stack Enclosure 19"5.5"x1.5" Interior Dimensions 8"x22"x2" External Dimensions
38 Switchblade Double Stack Enclosure 19"x5.5"x1.5" Interior Dimensions 8"x22"x2" External Dimensions
Flat Double Stack Enclosure 19"x5.5"x1.5" Interior Dimensions 8"x22"x2" External Dimensions Flat Single Stack Enclosure 19"x5.5"x1" Interior Dimensions 8"x22"x2" External Dimensions Mini Double Stack Enclosure 10"x5.5"x1.5" Interior Dimensions 8"x13"x2" External Dimensions (No pictures of these three enclosure yet, but I already have the molds made and they will look very similar to the others just with different dimensions.
The double stack enclosures call all easily fit a 12s5p battery, BMS and 2 FOCBoxes while the flat enclosure can fit a 12s4p battery, BMS and 2 FOCBoxes.
The material used is 1/8" thick ABS plastic. I formed them using in a shop using a high quality vacuum forming table and I cut them out using a band saw before sanding the edges with a stationary disk sander. I chose the Robot and Switchblade for my first molds because the 38 Switchblade is my favorite eSkate deck and I had a spare Robot deck lying around that is perfect for any generic concave deck.