I’ve built many battery packs and have all the tools.
I placed a small ad on offer up selling some of my extra 18650 cells, and on a side note said I can also help build battery packs for Ebikes, skateboards, scooters, etc… I have an inquiry now.
I was thinking $3 per cell labor. What do you guys think?
I’ll start taking some pictures, as I never intended to build any packs for others. People would need proof I’m good, unless they don’t know whats involved.
If doing this as a business make sure to account for losses from charge backs and time spent on support and dealing with any possible return issues, also need to account for shipping problems and just time spent prepping and dropping things for shipping. Know this isn’t anything concrete but things to consider when trying to work out your numbers and see if you will make a profit and if it will be worth all the effort for you.
IMO a fair price depends on the quality of the product and support the company can offer in case something gets past QC, but in general look at what people are currently charging as well for a given pack size or type of cell in a battery and see if you are competitive from there.
I’m thinking just a local service, and to some of the facebook groups I’m on. It’s just a hobby for me for fun, but I can help a few others that need some help for a few bucks on the side.
Have seen a lot of projects on the forums here where people are doing something for themselves and then decide to test the waters with growing it a bit and then get bit when they are suddenly committed to sending out 100s of devices and dealing with returns/repairs/issues, but have also seen projects go pretty well and slowly grow so would just make sure you keep an eye on capping incoming orders and don’t over promise and under deliver (do the opposite).
Batteries have extra issue/complications when it comes to shipping so be prepared for that before you commit to sending anything anywhere as well.
The only way to figure the price for a battery pack is parts plus labor charge, the labor charge should be based on time. After building a few you will find that you can accurately guess how long a pack will take.
Personally, I’m so dammed picky with batteries, and honestly do not like building them, that I wouldn’t build them for less than $70 an hour.
A 12s4p with charge only BMS, after the cells are glued together, takes me about 4 hours. It’s about 240 in cells and supplies, at 70 an hour for 4 hours that’s 280, 240 plus 280 = $520 total, at a minimum.
A 10S4P takes me about 8 hours all up my spot welder heats up after 100 welds and I do 2 or 3 layers. I am hoping my next pack be will quicker using PCB’s if i had to option to pay someone with way bettery battery mojo $100US to build my next battery to my requirements I would jump at the chance.